Exam Name: Welding Inspection And Metallurgy
Certification Provider: API
Corresponding Certification: ICP Programs
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- Total Questions: 112
- Updated on: Oct 20, 2026
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- Total Questions: 112
- Updated on: Oct 20, 2026
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API API-577 Exam Syllabus Topics:
| Section | Objectives |
|---|---|
| Topic 1: Refinery and Petrochemical Welding Issues | - Repair Welding - Fabrication Requirements - Service-Induced Damage |
| Topic 2: Welding Processes | - Gas Tungsten Arc Welding - Gas Metal Arc Welding - Flux Cored Arc Welding - Shielded Metal Arc Welding - Submerged Arc Welding |
| Topic 3: Welder Qualification | - Qualification Records - Performance Qualification |
| Topic 4: Non-Destructive Examination | - Visual Examination - Ultrasonic Testing - Radiographic Testing - Liquid Penetrant Testing - Magnetic Particle Testing |
| Topic 5: Materials and Consumables | - Base Materials - Filler Metals - Electrode Classification |
| Topic 6: Metallurgy | - Low Alloy Steels - Stainless Steels - Weldability - Carbon Steels - Heat Treatment |
| Topic 7: Welding Inspection | - Inspection Before Welding - Inspection During Welding - Inspection After Welding - Weld Defects and Discontinuities |
| Topic 8: Welding Procedure Qualification | - Procedure Qualification Records - Welding Procedure Specifications - Essential Variables |
| Topic 9: Terminology and Symbols | - Welding Symbols - Inspection Terminology |
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According to the latest exam information, the API-577 exam contains 110 questions within 195 minutes minutes. The testing engine reproduces that scope and calculates your final practice score — a useful reference for judging real-exam readiness.
The API Welding Inspection And Metallurgy blueprint covers these core domains:
- Materials and Consumables
- Terminology and Symbols
- Non-Destructive Examination
Further domains complete the official outline; the question bank addresses all of them.
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API states the following prerequisites for the API Welding Inspection And Metallurgy: Current API 510, API 570, or API 653 certification automatically qualifies a candidate. Otherwise, qualification is based on a combination of education and industry experience in welding inspection or related fields..
Check the authoritative wording on the official certification page before booking.
API Welding Inspection And Metallurgy Sample Questions:
To avoid burn through during in-service welding on thinner wall equipment, it is generally recommended to:
- A. Maximize weaving the bead.
- B. Use high heat input.
- C. Minimize weaving the bead.
- D. Use larger diameter electrodes.
Correct Answer: C 🗳️
To reduce exposure to moisture of low-hydrogen electrodes after they have been removed from the manufacturer's packaging, they should be stored:
- A. Under low humidity conditions.
- B. In tightly sealed ovens.
- C. In sealed plastic containers.
- D. In warm holding ovens.
Correct Answer: D 🗳️
A limitation of a stud arc welding (SW) process is:
- A. Welding rates are significantly lower than those obtained with SMAW.
- B. Process is limited to a flat position.
- C. Process is primarily suitable for only carbon steel and low alloy steels.
- D. Weld is not visible during the welding process.
Correct Answer: B 🗳️
Heating a round bar to an elevated temperature and then quenching one end is a test method to determine:
- A. Heat treatability.
- B. Thermal conductivity.
- C. Hardenability.
- D. Temper embrittlement.
Correct Answer: C 🗳️
The direction of magnetic flux can be confirmed by the use of a:
- A. Magnetic-field-sensitive crayon.
- B. Calibration gauge.
- C. Pie gauge.
- D. Flux line sensitizer.
Correct Answer: C 🗳️
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